Expandable Steel Patches Seal Leaks in Thermal Recovery Wells | SLB
Tech Report

Expandable steel patches seal casing leaks in two cyclic steam stimulation (CSS) wells

Published: 02/06/2019

Expandable steel patch being prepared at the wellsite for installation downhole.
The first well used two 19.7-ft patches in 8 5/8-in casing. One patch was deployed across a leak interval extending from 58 ft to 61 ft [17.7 m to 18.6 m]. The second patch passed through the first and was installed across a leak interval extending from 711 ft to 714 ft [216.7 m to 217.6 m]. In the subsequent well, one 19.7-ft patch was used in 7-in casing to seal a leak extending from 406 ft to 408 ft [123.7 m to 124.4 m]. Pressure tests confirmed that the leaks were sealed.
Location
United States, Onshore
Details

Casing sizes
8 5/8 in and 7 in

Patch length
19.7 ft [6 m]

Leak intervals
3 ft and 2 ft [0.9 m and 0.6 m]

Background

Numerous wells in California use thermal recovery techniques to extract oil. The age of the wells combined with corrosive downhole conditions has made casing leaks a common challenge.

One operator turned to SLB to address three such leaks; the repairs had to withstand temperatures up to 380 degF [193 degC] during steam injection cycles. SLB proposed its high-temperature expandable steel patches, which are suitable for use up to 446 degF [230 degC] and ISO 14310–qualified for short-term resistance to 482 degF [250 degC]. Extreme-HT patches are also available for higher temperatures.

Products Used